MEDICAL GAS SYSTEMS Medical Gas Systems

Medical Gas Systems

Oxygen & Nitrogen Generators

Oxygen generators are suitable for any medical applications and ensure you to get the best and most reliable "on site" solution for oxygen

We offer a wide range of oxygen generators especially designed for hospital piping systems. Our products support the hospital needs continuously in its daily work, with simple operation, little management, stable running, opening up a new dimension in safety, efficiency, quality, cost saving and from compact models to large units producing up to 99% oxygen purity

Bulk Liquid Oxygen Tanks & vaporizers.

The vacuum-insulated double wall tanks consist of two concentric vessels, an austenitic steel inner tank and an outer jacket in carbon steel with an anti-corrosion primer and a special environmentally friendly top coat. The interspace between inner and outer tank is evacuated and filled with insulating powder (perlite). An adsorbent is also added to maintain the vacuum in the insulation interspace.

The standard tanks come in gross nominal water capacities from 3,160 litre to 61,620 litre. The maximum allowable working pressure for these tanks is 18, 22 or 36 bar gauge for design temperatures ranking from -196°C up to 20°C. All standard tanks have vertical configuration, requiring little space for installation. The pressure vessels are manufactured and tested in accordance with the Pressure Equipment Directive EU 97/23/EC and EN 13458. These codes are internationally accepted. Consequently, it will be much easier than before to install and use these tanks in and outside of the European Union.

The quality management system satisfies all elements of the ISO 9001 program. All produced tanks are subjected to inspection and quality control under supervision of independent inspection bodies.

The operating pressure may be set up to 90 % of the maximum allowable working pressure and is automatically maintained constant by the regulator and pressure building coil fitted to the tank. Each tank can also be equipped with a tank mounted (clip-on) air-heated vaporizer to supply product in gaseous form at ambient temperatures and flow rates up to 120 Nm3/h. Standard tank features are various fittings for transportation and installation. Vaporizers up to 1,000 Nm3/h are installed separately.

Based on the standard design, we offers additional features depending on client´s requirements.

Standard carbon dioxide tanks are very similar to the tanks for air gases. As a function of the application and customer’s request you have here the choice between an inner vessel either manufactured from a low temperature resistant austenitic steel or a fine grain carbon steel. The insulation system is equal to the system which is used for the air gas tanks.

CO2-tanks, equipped with an inner vessel made out of a low temperature resistant austenitic steel can therefore also be used as multi-purpose storage for other industrial gases. Owns long standing experience in hand-ling other liquefied gases such as for example LNG and hydrogen. Tanks for these gases are engineered and manufactured according to customers specifications.

The vaporizers are suitable for a design overpressure = max. allowable working pressure (PS) of 40 bar and a allowable operating temperature range (TS) of +50/-269°C.

Design and testing was carried out in accordance with the directive 97/23/EC concerning pressure equipment, AD 2000-Merkblätter and DIN EN. The connecting flanges are DIN EN compliant.

The Linde finned tubes and connecting flanges are made of aluminium alloy and the seals for-med according to Linde standards. Variations defined by specific order instructions are possible.

The stressing of the materials used, at low temperatures for example, was taken into account during their selection.

Automatic Manifolds

  • Fully HTM 2022 / HTM 02-01 compliant
  • Fully Automatic Operation
  • Fail Safe control system in case of power loss
  • Integral Alarm System Interface Indicator
  • Integral Transmitter
  • BMS/Alarm outputs for Remote Status Indication
  • Line Fault Monitiring for ERM and ESM backup manifolds wiring
  • Available in 400kpa, 700kpa and 1000 kpa output capacities

Reserve Manifolds

  • Fully HTM 02-01 compliant
  • Uses 2 stage regulator for good flow characteristics
  • Supplied with pre-set regulators and pressure sensors
  • Uses highly visible readouts for cylinder contents and pipeline pressure
  • Provides safety relief and isolation valves
  • Can be supplied in wall or floor mounted variants
  • Electrical connections pre-wired to a termination box

Medical/Surgical Air Plant

Air Plant Systems incorporating Variable Speed Drive [VSD] Compressors.

The VSD compressors can provide upto a 35% energy saving when compared with other non VSD systems of similar capability.

  • Fully compliant to HTM 02-01 specification
  • VSD control matches pump speed to air usage automatically adjusting the pump speed in line with current demand
  • VSD technology can be added to any new MMPL Screw Compressor System

Medical Vacuum Plant

All Vacuum systems are manufactured to HTM 02-01 or HTM 2022 specifications as appropriate, are factory tested prior to dispatch and come with a comprehensive warranty.

Product shown is a Triplex Medical Vacuum Plant to HTM 02-01.

  • Fully HTM 02-01 or HTM 2022 compliant
  • Simplex, Duplex, Triplex and Quadruplex solutions
  • "Fail Safe" control system in the event of power loss
  • Alarm and BMS outputs for remote status indication are provided
  • Anti-vibration mounts are fitted to all pump units to minimise noise and wear
  • Pressure sensors and switches are pre-set at the factory for ease of installation

AGSS Simplex Plant

All systems are manufactured to HTM 02-01 specifications, are factory tested prior to dispatch and come with a comprehensive warranty.

Standard configurations are available but we are happy to supply custom configurations if required.

  • Fully compliant with HTM 02-01
  • Tested prior to dispatch
  • Single and 3 Phase option
  • Anti-vibration mounts fitted to pump units
  • Flexible connections and copper pipeline connections supplies on inlet and exhaust of all units
  • Comprehensive Warranty

AGSS Duplex Plant

All systems are manufactured to HTM 02-01 specifications, are factory tested prior to dispatch and come with a comprehensive warranty.

Standard configurations are available but we are happy to supply custom configurations if required.

  • Fully compliant with HTM 02-01
  • Tested prior to dispatch
  • Single and 3 Phase options
  • Stacked systems available
  • Anti-vibration mounts fitted to pump units
  • Alarm and BMS output connections on all models
  • Flexible connections and copper pipeline connections supplies on inlet and exhaust of all units
  • Comprehensive Warranty

Area Valve Zone Module

Type- 1

Zone Service Unit Centurion 2000 is a highly configurable and reliable solution to monitoring, isolating and delivering medical gas services in a critical care environment.

Highly configurable and designed for maximum reliability and ease of use Centurion 2000 is the first choice solution from MMPL for Zone Applications.

  • Fully HTM 02-01 compliant
  • Configurable from 1 to 6 gasses
  • All valves are fitted with BS 739 NIST connectors
  • Can be used with standard pipework sizes from 22 - 42mm
  • Available as surface mount or part recessed unit
  • Fully removable front cover for ease of installation and maintenance
  • Includes all internal pipework and stubbed external connections for easy installation
  • SHIRE Alarm Panel
  • Pressure and electrical tested prior to shipment

Area Valve Zone Module

Type- 2

Keep all gases in your building under perfect control

Control boxes are installed in individual floors and allow control of the status of medical gases throughout the building. Medicop boxes include all features required by the EN ISO 7396-1 and HTM 02-01 standards, such as monitoring of pressure, ability to shut off flow, high- or low-pressure alarms and an emergency supply inlet, but their design also provides a number of advantages for the user:

  • Attractive design
  • The front panel is made of dark tempered glass. All controls and monitored parameters are integrated into this panel. Automatic adjustable display
  • The field of display is automatically adjustable for the number of gases installed in a box. It is possible to install between one and five different gases in a single box. With push buttons TAB and DOWN, the user can check and manage all available menus of the software. Access to software settings is only permitted to authorized personal and access is secured by a PIN code. Measuring consumption
  • With an installed flow-sensor, a user can obtain information on the volume of gas used in a certain period of time in an individual department.
  • Measuring temperature
  • The installed ambient-temperature sensor allows a high-temperature alarm to be set for each gas.
  • Recording history
  • All events for each installed gas are stored in software for display. Users can observe the history of all errors in pressure level, temperature errors, inappropriate opening of doors, etc. The start and end times of each event are stored. Integration with central gas supervision
  • CAN-BUS connections allow users to integrate all information from the control box with the central gas-supervision system. Physical interruption of flow
  • With special plates attached (red-stop and green-go), the flow can be manually closed to allow a specialized leakage test to be carried out.

AVAILABLE OPTIONS

  • Number of gases 1–5
  • Installation surface-mounted, sunken-mounted
  • Monitoring / alarm analogue by gauges, or digital by LCD
  • Size of connecting pipe 8–22 mm
  • Additional equipment flow sensor, temperature sensor, backup battery for display
  • Available standards EN ISO 7396-1 or HTM 02-01

Area Valve Service Unit

All AVSU's are manufactured to HTM 02-01 specifications. Every unit is tested for pressure and tightness before dispatch and comes with a comprehensive warranty.

  • Fully HTM 02-01 compliant
  • Fitted with BS 739 NIST connectors
  • Fitted with unique laser grooved "Safe Break" window
  • Fully removable door for easy access
  • Can be supplied for use with pipework of 22mm 54mm
  • All valves fitted with flat faced 'o' ring unions

Options include :

  • Flush Surrounds
  • Pressure Switches
  • Disposable Plaster Shield
  • Top or Side Entry Pipework
  • Suited Key Locks

Area Alarm Panel

Area alarm is used to monitor pipeline pressure within a ward, theatre etc. The pressure is monitored by pressure switches in the pipeline downstream from the last AVSU. Pressure is monitored for both high and low pressure (low only for vacuum). The integrity of the cabling between the pressure switches and the alarm panel is monitored, and a fault on this cable will result in a system fault alarm, with all affected alarm conditions going into alarm condition.

Features

  • Simple connection: Just 3 cores connect the alarm to the end of line components, regardless of the number of gases.
  • Simple Maintenance: All connections (including mains) are plug & socket. The alarm components can be changed in about 1.5 minutes.
  • Versatile: Several alarms can be connected to the same end of line components using just 3 cores can transmit either a common alarm or all alarm conditions
  • Complies with: HTM, BS EN 7396 and BS EN 4754

Master Alarm Panel

Master alarm panel provides continuous monitoring of medical gas installations across hospitals and other healthcare providers. It monitors up to 4 conditions for each gas and up to 6 gases per panel, giving clients comprehensive information about the state of their supply at any given time.

The system is easy to install and also to operate, with only 1 pair of cables used as interconnecting wiring. The alarm system meets the current HTM02-01 and HTM2022 specifications.

Each unit also benefits from useful features such as a volume control, mute button and engineer’s reset button. They can easily be tested to ensure they are still working and a light will be illuminated when the mute button is pressed. Access to the panels is gained via a hinged door and a tamperproof screw so clients can be certain their system is safe and secure at all times, other than when they specifically choose to access it. Different panels are available for either flush or surface mounting applications, to take into consideration the different requirements of different healthcare providers.

Pressure Reducing Station

Simplex and Duplex.

All systems are manufactured to HTM 02-01 specifications are factory tested prior to dispatch and come with a comprehensive warranty.

Specification shown is a Duplex Regulator Station.

  • Fully compliant to HTM 02-01 specification
  • Flat faced 'o' ring pipeline unions
  • Includes gauge and pressure relief valve
  • Pre set and pressure tested in the factory prior to dispatch

Medical Gas Terminal Units

The East SP terminal unit has an all metal construction, offering superior strength, wear resistance and longevity. A full complement of gas specific indexes is available including oxygen, nitrous oxide, O2/N2O, medical air, surgical air, vacuum, AGSS/WAGD, nitrogen and carbon dioxide.

Lockable Line Valves.

All Line Valves are manufactured to HTM 02-01 specifications, are factory tested for pressure prior to dispatch and come with a comprehensive warranty.

  • Fully HTM 02-01 compliant
  • Fitted with BS 739 NIST connectors
  • Tamper proof locking mechanism that is lockable in both open and closed positions
  • Can be supplied for use with pipework of 15mm to 159mm
  • All valves fitted with flat faced 'o' ring unions
  • Every unit is tested for pressure and tightness before dispatch

Non-Return Valves

All Non Return Valves are manufactured to HTM 02-01 specifications, are factory tested for pressure prior to dispatch and come with a comprehensive warranty.

  • Fully HTM 02-01 compliant
  • Can be supplied for use with pipework of 15mm to 76mm
  • Fitted with flat faced 'o' ring unions
  • Every unit is tested for pressure and tightness before dispatch

Degreased Medical Copper Tube

Degreased copper tube is manufactured under BS EN 13485 Medical Devices: Quality Management Systems. It is suitable for jointing degreased medical gas copper fittings and other medical gas equipment compliant to BS EN 13345, BS EN 1057, BS 2871 Part 1 Table X, EN 7396 and HTM 02-01.

copper tube is designed for use in Medical Gas Pipeline System (MGPS) Installations and incorporates the specialist requirement of the MGPS industry to include cleanliness, packaging and usability required to attain the levels of quality as stated particularly in HTM 02-01.

Specific Benefits

  • Each pipe is cleaned to have a maximum carbon level 0.20mg/dm2
  • Each pipe is individually end capped and bundled in sealed polythene bags to maintain cleanliness
  • Chemical composition CU.DHP to ISO 1190-1/CW024A to EN1412
  • All Copper Tube is manufactured under strict Quality Control procedures to ISO 9001:2008 and CE marked under the Medical Device Directive 93/42/EEC (CE 0086)
  • Batch numbering for traceability is included on all pipe work
  • Labeling on the copper tube will contain the following details: Date Code of Manufacture, EN 13348, Tube Size, Manufacturer, Temper, British Standard Institute BSI Kitemarked (CE 0086)

Degreased Medical Gas Copper Fittings

Copper fittings are manufactured under BS EN 13485 Medical Devices: Quality Management Systems. They are suitable for jointing degreased Medical gas copper tube pipelines compliant to BS EN 13348, BS EN 1057 and BS 2871 part 1 Table X as quoted in HTM 02-01 and C11.

  • Each fitting is individually bagged in clear protective polythene bags and sealed to maintain cleanliness.
  • All fittings carry a label identifying the degreased specification and production batch number.
  • Cleanliness is guaranteed below 0.01 mg/cm2 of hydrocarbons on the degreased surface of the fitting.
  • All boxes include logical and concise labeling identification.

Brass Munsen Ring

Munsen rings manufactured from brass with a single M10 tapping complete with brass screws.M10 to M6 reducing bush available on request. Suitable for suspending copper tube complying with BS EN 13348 & BS EN 1057 (formerly BS 2871) with metric threaded studding or screws

Medical Gas Pipeline Identification Tape

Compliant to HTM 02-01 NHS Health Technical Memorandum, C11 and BS 1710:1984. Colour banding should be applied near to valves, junctions, walls etc. A label every 3m should indentify each gas and arrow tape showing the flow direction of gas.UK Pipeline ID Tape is suitable for indentifying medical gas pipelines

NIST

O2 Ceiling NIST Copper Tube - 15mm Dia - 150mm Length

  • Gas Specific Female NIST
  • Gas Specific engraving on Female NIST
  • Supplied with a length of Copper pipe
  • Machined to BS EN ISO 5359:2008
  • MRI Compatible

Antistatic Hose

  • Anti-static Hose Roll PVC
  • Conform to BS EN ISO 5359:2008
  • Exceptional Performance and renowned reliability
  • Reinforced anti-static, low toxic liner
  • Cadmium and silicone free
  • Resistant to a wide range of chemicals
  • Carefully selected materials
  • Conforming to BS ISO 2878:2005
  • Electrical Conductivity.
  • Anti-static Pure Hose Roll Polyurethane
  • Conform to BS EN ISO 5359:2008
  • Does not contain plasticizers in any form
  • Will not take harden
  • Phthalate free
  • Odour free

Our Projects

We are executed & on going projects

  • King Hamad Hospital, Bahrain – 400 Beds
  • American Mission Hospital- Bahrain– 45 Beds
  • Snar tortor qluis nisi usp endisse

Our Projects

We are executed & on going projects

  • King Hamad Hospital, Bahrain – 400 Beds
  • American Mission Hospital- Bahrain– 45 Beds
  • Snar tortor qluis nisi usp endisse

UNICORN MEDICALS

Founded in 2005, Unicorn Medical - medical engineering and Medial Equipment service provider is specialized in Piped Medical Gas Systems, Bed Head Units, Pendants, Modular Operating Rooms, Clean Room Systems, Pneumatic Tube Systems, Nurse Call Systems and other hospital infrastructure services.

We started our Middle East operations in 2005, working closely with major compnaies for executing and managing their projects.

CONTACT US

  • Dubai, UAE

    P.O. Box:-231673, Tel:- +97142500178
    Fax :- 00971 4 2500157
    [email protected]

  • Sharjah, UAE

    P.O. Box:- 71678, Tel:- 00971 55 5852360
    Fax :- 00971 4 2500157
    [email protected]

  • Doha, Qatar

    P.O. Box: 203096, Tel:- +97444805234
    Fax :- 00974 44812851
    [email protected]

CONTACT US